DescriptionWood has an opportunity for a Lead Process Control Engineer in Singapore with extensive experience in pharmaceutical industry.
#LI-Onsite
The Role
What we can offer
Meaningful and interesting projects delivered to leaders of industry across renewable and emerging energy sectors
Commitment to Diversity and Inclusion; we are an organization actively committed to diversity and inclusion across our business with employee networks committed to giving all employees a voice
Competitive salary with regular salary reviews to ensure we are rewarding at the right level in line with the market
Commitment to continued professional development; development plans that are tailored to your individual needs and interests
Global connections: join experts around the world who are at the leading edge of our industry, shaping the standards of our profession
Responsibilities
- The execution of project work, in accordance with the Discipline Design Instructions, including Foster Wheeler and/or Project Procedures on Safety and Quality Control, within the man-hour, cost budgets and the project schedule targets
- Liaise with the Lead I&C Engineer/Project Co-ordinating Engineer regarding the interpretation of Client's Specifications and Standards
- Assist Lead I&C Engineer to review the project execution developed by the Cost and Planning Department
- The direction and control of control system engineers assigned to the project
- Co-ordination of the technical standards of control systems
- The identification of the full scope of control system work
- Assignment of personnel to specific tasks within the control system engineering & design team
- Assist Lead I&C Engineer for the following activities relevant to the control system work:
- Preparation of detailed plan to achieve compliance to the project schedule
- Preparation of a Project Quality Plan and program by input to DMRS for control system deliverables and activities
- Review initial designs, specifications, drawings, requisitions, and other data necessary to establish correctness of design and adherence within each project stage to established material and equipment budgets
- Direct the development of project specifications, standards, designs, drawings and requisitions within the Discipline Project Assigned Team
- Advise Materials Management Department, in conjunction with the Chief Engineer, on the engineering acceptability of Suppliers
- Review regularly progress on the control system work and submit monthly progress and DMRS reports to the Lead I&C Engineer
- Review workload regularly, to ensure that the Discipline Project Assigned manpower is used efficiently
- Resolve problems arising from differences with other Discipline Project Assigned Teams, major technical problems and policy matters. Seek advice from the Chief Discipline Engineer when necessary
- Review and approve, or arrange the approval of all documents requiring the signature of a Discipline Authorised Engineer.
Take action on Audit Reports as required
- Review and comment PFD/P&ID for any control/interlock//safety related representations
Participating in HAZOP/SIL review meeting. Implementing safety instrument design as per review reports
Implementing safety instrument design as per HAZOP/SIL review reports, performing the calculation of SIL definitions and preparing safety requirement specifications
Update of P&ID and instrument structure design for the SIL requirements
Preparation of I/O list.
Preparation / review / development of specifications of DCS / SIS / F&G systems and any other PLC related systems.
- Preparation of system architecture for DCS, SIS, F&G, or any other control systems
- Preparation of material requisitions for DCS/SIS/F&G systems, SCADA or any other control systems required for the project.
Preparation of technical bid evaluations of suppliers’ proposal for control systems
- Preparation of the control system requirement for package units; supporting package specialists for MR, technical clarification and bid evaluations, document review and approval
- Coordinating the interfaces between package unit control system and plant control systems
- Review and approve vendor documents for incorporation into the design and co-ordination with other disciplines. Provide the input to other disciplines, such as electrical consumption for electrical power supply design, heat dissipation for ACMV design, weight and dimension for civil/architecture design
- Coordinate with each control systems for interfaces
- Preparation of cause & effect matrix, logic diagrams, control narratives and safety narratives, any other necessary control & ESD system related documents for the system configurations
- Perform the calculation of SIL verifications and revise the instrument design structures where required
- Review and check the all the activities and documents required for the lifecycles of the safety instrumented system
- Review and approval of suppliers’ hardware and software configuration
- Design of control room layout
- Instruct and advise instrument design team for the control system hardware and cabling installation design, system cabinet earthing and grounding design
- Preparation of instrument bill of quantity and subcontractor requisition for control system hardware installation work
- Review/comment/approval of supplier’s test procedures; attend FAT/SAT and follow up with any punch list
- Preparation of functional test procedures for loop testing when requested by client
- Support the construction team and correspond to the site queries
- Support the commissioning team and trouble shoot any system relevant problems
- Requires extensive and independent contact with Clients, vendor’s representatives and project field personnel. Attend and participate in coordination meetings required
- Direct and/or participate in job site visits to collect or deliver design and engineering data
- Use engineering and design computer software to complete assigned work
- Sharing the activities among the assigned team and ensuring that proper information are available at any stage of the work
- Coordinating with the other instrument engineer and other discipline engineers for all the needs and technical aspect which can affect the design
- Ensuring that all comments are consistent and are included in the drawings according to the applicable procedure
- Assist when required in preparation of proposals and in presentations to prospective clientsCarry out technical investigations, produce technical reports as and when required
- Assist in the developing and training of subordinate personnel
Qualifications
- Degree in automation/control/process with 10-15 years experience in conceptual studies, FEED, detailed engineering, procurement and construction (EPC)
- Experience of DCS / SIS / F&G systems, PLC, SCADA and communication networks
- Experience of Build management System (BMS) will be an added advantage
- Familiarity with conducting and implementing safety studies will be an added advantage
- Project Management capabilities of control system works